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On the injection molding machine maintenance

 

Injection molding machine is a mechanical, electrical control, hydraulic integration of the crystallization of the complex electrical, hydraulic pipe cross * everywhere, controller varied, products from the 80's to the present, failure is also a strange phenomenon, all different, especially the imported injection molding machines and expensive, each of about tens of thousands to hundreds of thousands of dollars. Large-scale injection molding machine with hundreds of thousands of components, if there is one component of which there is failure, can cause the abnormal phenomenon of injection molding machine, as well as wire connections, a little negligence would be problems, coupled with large-scale injection molding machines are huge in size, in the absence of constant temperature under the conditions of injection molding workshop use, environmental impacts can easily lead to failure. To this end, imported injection molding machine "repair difficult" problem placed before us.

The introduction of so many injection molding machines, how to quickly identify the fault, hidden in a timely manner to exclude?
How can a good maintenance of these expensive equipment? I think that first of all must have a high sense of responsibility; Second, we must work hard to master CNC hydraulic technology, injection technology experts 10 years, the practice of injection molding machine maintenance that should be more, see more ask, bear in mind that more thinking, more training, and gradually improve their of technical standards and maintenance capabilities, in order to adapt to a variety of more complex situations and resolve difficult problems, fix injection molding machine.
, To see more of
1.     To see more of injection molding machines to see more information on electronic circuits, a variety of injection molding machines to understand the electronic circuit system and the PC, PLC programmable logic controller of features and functions; to understand the injection molding machine electronic circuit system alarm and trouble; to understand the PC, PLC injection molding machine parameter setting means; to understand the PC, PLC programming languages; to understand the injection molding machine action programming methods; to understand the operation of injection molding machine control panel and the menu content, often a lot of information, how See? I think the major highlight key areas, find out the whole story, thoroughly understand the injection molding machine controller, focusing on the basic composition and structure of control block diagram. The rest of the can "tour" and read, but each part must be focused to understand and grasp. As the injection molding machine controller, the internal circuit diagram quite complex, and manufacturers are not available. Therefore do not have to find out in detail. We should focus on understanding the role of each part, the board's functions, interface whereabouts, LED lights of the implications of. Injection molding machine controller model is now more updates soon, different factories, different models are often very different. To understand the general character and individuality
2.     To see more of injection molding machine electrical diagrams, electrical injection molding machine digest a plan for each electrical component, such as: contactors, relays, time relays, etc., as well as PC, PLC input and output, to indicate electrical diagram 11.
3.     To see more of hydraulic diagram, and in-depth digest of the injection molding machine for the mechanical, hydraulic diagram, to be clear about its role and context. 11 in the drawings indicate, such as locking solenoid valve by which the action? The corresponding PC, PLC output, input is what a few? Stated in the chart, so that from the electrical to the mechanical movement of a pole in the end, and especially for mechanical, electrical and relationships are more closely in part to the focus I know that the injection molding machine using electro-hydraulic proportional technology, we should focus on understanding its role and functions, in particular, Understand the adjustment method and adjustment data, static and dynamic proportional valve when the pump current and the corresponding pressure, Jidong Electric also understands machines, mechanical and electrical integration, master various skills, such problem-solving skills on the larger.
,To ask one more question
  1. To ask experts in injection molding machine, if you have training opportunities for experts to come to you, or injection molding machine injection molding machine factory installation, you'd better have the opportunity to participate. This is a the best learning opportunities, as access to a large number of first-hand information, and injection molding machine debugging methods and techniques, or know how we should find out. By this time, there will be a great harvest, have access to a lot of internal information and manuals (for the user is confidential). When the injection molding machine into full production later, with the injection molding machine should always maintain close contact relevant experts. By FAX, E-MALL, asking difficult faults were resolved injection molding machine for further solutions and related information can also be a special, dedicated spare parts, which is very useful, while the agent controller manufacturers should also be good relations, multi-question, the controller can also receive timely information on the deep step and related spare parts, but also have the opportunity to participate in the controller's special study classes.
  2.  Failure after the injection molding machine operator to ask the whole process of fault, do not do not ask, or casually ask like, and so often fail to get the correct information will result in the wrong spot judgments, so that complicating the issue Therefore, we must ask, ask a little more to understand the injection molding machine failure occurs the entire process (beginning, middle, end), resulting in what police numbers, then what operating components, touching anything, to turn over what the external environment, how ? To fully investigate the site first-hand material, based on the fault was rightly listed, in fact half of the problem has been resolved, and then analyze the solution for the experienced and skilled injection molding machine operator, they are injection molding machine Operation familiar with processing familiar with the injection molding machine of common diseases are very understanding, close cooperation with them, very favorable for rapid troubleshooting.
  3.  To ask other maintenance personnel when other maintenance personnel in maintenance of injection molding machine, and you did not go to, when, etc. After their return, should also be more than ask, just what happened wrong? How did he exclude? Invite him to present his removal method. This is also a good opportunity to learn. The right of others to learn troubleshooting techniques and methods, especially to the experienced old maintenance staff learn their skills Xuedao Shou to increase their knowledge and standards.
, we should Taki
1.  To record the various parameters of injection molding machine to readjust the focus of record, after all the             relevant parameters, such as injection molding machines pressure parameters, speed parameters of injection molding machines, injection molding machine mechanical and electrical current, voltage, speed and other data. Would also like to note the electrical cabinet relays, contactors, etc., when in power and the formal process of state (Pick-up or disconnect) as well as PC, PLC all input and output status LED light-emitting diode (light dark, sparkling) or record screen, PC, PLC status (input bits), (output bit) is 0 or 1, so that recorded for later analysis to determine the benefits of a great failure.
2. To record the state of the hydraulic system also records of the hydraulic system in the formal processing or  not processing of all kinds of pressure gauge when the pressure of the suction solenoid valve off state, which for the adjustment, was also very helpful to determine the pressure level of a direct impact on injection molding machine the normal function of the action or not, recording static and dynamic pressure, when is very important.
3. Carry with a laptop, the day the fault occurred, how the process of exclusion record 11, the human mind a long time easy to forget that the "good memory, not as bad in written form," the benefits of a great record. We found that injection molding machine, some failures are often repeated, but always these failures, as long as the check was how to solve, and a few minutes troubleshooting, fast and good.
, To Dauth
  1. To be more than he thought, must broaden our vision and sometimes repair of injection molding machines are often not calm, there is no good analysis, into a dead end. We ought to have taken place alarms, fault conditions to list them all, through the outside to the inside, Quweicunzhen to conduct a comprehensive screening to determine and predict the possibility of failure of the largest, followed by exclusion. "Failure looms, vista," to think, to give you clear direction.
  2.  Should be to think, to know why they are often our failure to exclude injection molding machine, and  sometimes could not find the real causes of failure, after which failure continued to occur.
  3. Should be to think, consider to be one step ahead of failure occurred according to the frequency, repetitive, mechanical electrical life, work conscientiously do a good job of spare parts. This is to ensure a continuous injection molding machine, the normal operation of the important work of non-do not. At the same time for some devices, with time delay, eliminating, the market has been unable to buy or to purchase very expensive, it is necessary to consider in advance, efforts to improve the injection molding machine of the external environment, from temperature, dust, humidity, and several other areas to identify ways to installation of power supply regulator with the installation of electric counter measures such as air-conditioning small house, so that the fault injection molding machine significantly reduced.
, Should be more training, that is more practical:
1.To be more practical, we must dare to get involved, good hands for the injection molding machine maintenance staff who will have to bold but cautious, we must dare to get involved, could only say, not hands-on, repair bad injection molding machine. However, to look again at familiar hands, do not blindly, otherwise it will expand the malfunction, causing an accident with unpredictable consequences. At the same time we have good hands, we must first know the machine injection molding machine operating panel and the content of the various menus to operate freely. Injection molding machine must also make full use of the self-diagnostic techniques to quickly deal with troubleshooting. Injection molding machine is now more developed, then the self-diagnosis capability is growing.
2. Should be more practice to cultivate their practical ability and mastery of experimental skills in injection molding machine failures sometimes seem very vague and confusing is the electrical fault or a mechanical failure, we have adopted a "separate Act," electrical part of the control and the original completely separate from the circuit there are many other ways, such as "isolation," "replacement method", "contrast", "knock the Law" and other methods can be used as an effective means to help us find, troubleshooting.
3. Should be more practice, and learn the use of the equipment such as oscilloscope, multimeter, on-line detector circuit, short circuit tester, computer, programming, etc. can help us to determine the specific circuit, checking, especially the PLC programmer, computer, should be skilled to use be free to input and output parameters of injection molding machines, on-line test out the state, the system initialization and so on. This is the analysis of failures, in particular, are complex and failure to solve the problem of much help.
4. To be more practice, a "been piecemeal leather" often occur in the normal working of a component is damaged (for example, selector switch, buttons, relays, etc.) No spare parts, the it-yourself legal and other means possible, stick repair or adopt temporary special measures, so that injection functions continue to work until after the spare parts to restore.

     5. To be more practical, to it-yourself repair board circuit board in general injection molding machine can be * good, very low failure rate in general to check the    injection molding machine, do not board the first suspected problems. Can be dismantled pull method, initialization, hot and cold start the PLC by means of trial and error can generally be ruled out. If it is indeed proved to be the circuit board problem, it is necessary to repair it. These plates (usually no drawings) are expensive, so the board is good or bad mechanical and electrical injection is extremely important, once the circuit board is damaged and no spare parts, and at another repair bad is bound to stop, seriously affecting production. Sometimes it is just a very small circuit board failure, a careful examination, is not difficult to find problems, we have repeatedly found that the individual capacitor leakage, board cold solder joint, short circuit fault, and some more complex circuit board failure, but as long as the aging time, through the Check instruments, or can be repaired; but there are part of the circuit board in serious condition, especially in large scale integrated circuits, maintenance difficulties, coupled with the original device no spare parts, can only be prepared to buy early board or send out to repair. It-yourself repair board, there are significant benefits, while cost savings for businesses to solve the pressing, on the other hand can "analyze and" familiar with electronic circuits, and develop its own diagnostic and hands-on capability is very useful.